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Custom Levelers

custom-plate-leveler

High speed manufacturing, such as stamping, burning, and shearing, depends on flat material in order to increase production and prevent damage to machinery.  Consequently, many manufacturers have very strict quality requirements that they pass on to their vendors.

Flattening material is all about the difference between “elastic” and “plastic” deformation.  Material in elastic deformation will spring back to its original shape, whereas plastic deformation means the material is permanently bent.  A leveling machine’s goal is therefore to plastically bend material and bring it back to a perfectly flat shape.

A custom levelers ability to straighten material is based on the machine’s roll configuration.  Specifically, the leveler’s work roll bends material over its radius, which therefore allows the machine to flatten material – as shown in the image below:

leveling_principle

 

 

 

 

 

 

The leveler’s roll diameter, roll centers and depth of roll penetration chiefly determine the capacity of the machine.  Depending on the material thickness, width and yield strength to be processed, there are several standard types of levelers that can help.  Element can supply any of the following types of levelers to meet your requirements:

stainless_plate_leveler

 

Call us today with your leveling needs and we can help find a solution that fits your needs, and your budget.  With over 40 years of experience in flattening of metal products, we’re happy to help.

Visit our Leveler page to learn more about machines we offer for flattening of metal products.  Let’s build something!

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Custom Rolling Mills

2-high-rolling-mill_preview

Finding custom rolling mills that meets your requirements can be a frustrating task.  Although many used rolling mills are available around the world, trying to find a mill with the correct separating force and torque capacity can be hard.  Usually you will find a used mill significantly oversized for your needs, or a used mill that is way too small for your application.  That’s where Element can help!

Element specializes in many different types and styles of rolling mills, such as:

We have built rolling mills to process material all the way down to 0.0005″:

foil-mill

 

And rolling mills with up to 3,000 ton separating force:

4-high-rolling-mill

 

Let us know your rolling requirements and we can supply a solution that meets your needs and budget.  Custom rolling mills by Element make finding the right machine easy, so call us today.

To learn more about Element’s rolling products, visit our Rolling Mill page.  Let’s build something!