ROLLING MILL MACHINE
A rolling mill machine is a specialized piece of equipment designed for reducing the thickness of various materials with precise tolerances through a set of rollers. Rolling mill machinery is essential in metal processing and comes in many designs, from stand-alone metal rolling machines used for processing steel plate rolling or ingots to integrated systems within full processing lines for coil-to-coil production.
To ensure that the finished material meets the required dimensional tolerances, rolling mill machines incorporate highly accurate positioning feedback systems. Industry standards that define these tolerances include ASTM, ANSI (American National Standards Institute), AISI(American Iron and Steel Institute), EN (European Standards) , JIS (Japanese Industrial Standards Committee), or API (American Petroleum Institute).
ROLLING MILL MACHINERY EXPERIENCE
Rolling mill machinery is available in multiple configurations, selected based on material type, thickness, and yield strength. Element has extensive experience designing and manufacturing metal rolling machines, supplying customized rolling mill machines for diverse applications, including steel rolling and steel plate rolling for various industries.
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MAXIMUM |
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| Material Thickness | 0.00025″ (0.0063 mm) | 12″ (305 mm) |
| Material Width | 1″ (25.4 mm) | 144″ (3,658 mm) |
| Coil Weight | 500 lbs (228 kg) | 100,000 lbs (45,359 kg) |
| Separating Force | 50 UST (45 MT) | 3,000 UST (2,722 MT) |
| Line Speed | 50 FPM (15 MPM) | 3,000 FPM (914 MPM) |
| Thickness Tolerance | +/- 0.0001″ (0.0025 mm) | +/- 0.002″ (0.051 mm) |
Element Rolling Mills meet a wide variety of multiple applications used in different industries and are built with the following options:
CONTROL OPTIONS |
WORK PIECE TYPES |
INDUSTRIES SERVED |
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TOLERANCES |
MATERIALS |
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| Typically rolling mills have very accurate positioning to ensure outgoing material gauge meets a required dimensional tolerance. Typical industry standards that can be used to establish these tolerance include: | Rolling mill systems can be used to reduce a variety of materials. Element Machinery has built mills to reduce a wide variety of incoming material including cladded materials. Some typical materials include:
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WHAT WE OFFER
Our rolling mill machinery is designed for precision steel rolling, steel plate rolling, and metal processing applications. Whether you need a rolling mill machine for standalone operation or a full-scale metal rolling machine integrated into a production line, we deliver high-performance solutions tailored to your needs.
2 High Rolling Mill
Rolling mills consisting of two rolls are known as a 2 High Rolling Mills and are used for anything from temper pass to breakdown of the material.
3 High Rolling Mill
A 3 High Rolling Mill consists of three rolls and is typically used for either performing multiple reduction passes by wrapping material around the center mill roll, or for bonding of dissimilar stacked material passed through the mill. Three High Rolling Mills can also be used for flattening of expanded metal sheets.
4 High Rolling Mill
A four roll configuration is known as a 4 High Rolling Mill, whereby the work rolls are generally smaller in diameter supported by larger backup rollers. These mill can be used for tighter tolerance output material, and for reducing material to extremely small thicknesses.
Compacting Rolling Mill
Compacting rolling mills are used for converting powder or powder like material into continuous strip.
Cladding Rolling Mill
Cladding rolling mills are used to combine two dissimilar materials into a single strip through compression.
Casting Rolling Mill
Casting rolling mills are used for continuous roll casting of strip. Casting rolling mills are typically 2 or 4 high hot mills capable of providing consistent thickness strip from hot cast incoming material.
Embossing Rolling Mill
Specialized rolling mills that emboss a pattern or indent into metal strip are known as embossing mills. These patterns can be used for decoration, to help with structural qualities of tubing or simply to increase material length without significantly decreasing the material thickness for cost savings.
Lithium Metal Processing
We supply a broad range of machinery and services to help in your lithium metal processing application.
Precision Rolling Mill Machinery for Metal Processing
At Element Machinery, we specialize in the design, engineering, and manufacturing of high-performance rolling mill machinery for a wide range of industrial applications. Whether you’re working with steel, aluminum, copper, or other metals, our metal rolling machines deliver the strength, precision, and durability required to meet your production goals.
Our rolling mill machines are engineered for reliability and customization. From single-stand mills to complete multi-stand steel rolling mill systems, we offer solutions tailored to your specific material, product, and throughput requirements.
Custom-Engineered Rolling Mill Solutions
Element provides both new and retrofitted rolling mill machinery designed to improve production efficiency and material quality. Our equipment is ideal for reducing strip thickness, improving surface finish, and increasing uniformity.
We design and manufacture:
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Two-high and four-high rolling mill machines
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Reversing and non-reversing mills
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Breakdown and finishing mills
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Inline and offline rolling configurations
Each metal rolling machine is built with your material and performance specs in mind, ensuring consistent, repeatable results with every coil or sheet.
Versatility for Multiple Metals and Industries
Our steel rolling mill solutions are widely used across industries including:
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Steel and aluminum production
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Aerospace and automotive manufacturing
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Construction and infrastructure
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HVAC and appliance manufacturing
Whether you’re processing hot or cold rolled metals, our roll forming machines and mill systems help you achieve the exact tolerances, shapes, and finishes your customers expect.
Integrated Systems and Controls
All of our rolling mill machinery is available with integrated automation and controls for easier operation, higher throughput, and better quality management. Our systems feature:
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Precision servo or hydraulic adjustments
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Real-time monitoring and feedback systems
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Easy-to-use HMI interfaces
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Integration with coil handling and downstream equipment
From a single rolling mill machine to a fully integrated metal processing line, Element Machinery provides the expertise to streamline your operations.
Why Choose Element Machinery?
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Decades of Experience: Our team has been designing metal rolling machines for over 40 years.
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Custom Solutions: No two operations are the same—we tailor each steel rolling mill system to your exact needs.
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High-Quality Manufacturing: Built in the USA with top-tier materials and craftsmanship.
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Full Lifecycle Support: From design and install to maintenance and upgrades, we’ve got you covered.
Contact Us for Your Rolling Mill Needs
Ready to upgrade your current setup or install a new roll forming machine or rolling mill machine? Contact the experts at Element Machinery. We’ll work with you to design a solution that fits your budget, space, and production requirements.
HOW CAN WE HELP YOU?
Give us a call (855) 447-7648 or send us a message here.